100V EV Training Bench

The Legacy EV 100V EV Training Bench is the same bench used to train attendees at our EV Fundamentals Certification Bootcamp.  It is the perfect tool for educators to teach hands-on EV fundamentals from a product-agnostic approach that will prepare their learners for careers in e-mobility.

The 100V EV Training Bench is a fully assembled and functional EV powertrain that enables learners to wire, diagnose, and program an EV while practicing high voltage safety procedures.

Benefits

• Reusable year after year across multiple class sections.
• Designed for ease of use and interaction with all EV powertrain components and circuitry.
• Can be used to describe the purpose and safety functions of all EV components and systems, including electric vehicle supply equipment (EVSE), battery management system (BMS), and motor system operation.
• Teach from anywhere.  The bench can be disassembled and moved in two sections to fit in a standard ADA compliant doorway.
• No special requirements for power. Batteries can be recharged from any 110V outlet using a J-1772 plug.
• Designated space for laptop for real-time programming and datalogging.
• Programmable motor controller to commission, test, and tune the motor system.
• Programmable battery management and charging system.
• Connect to the controller area network (CAN) and interpret data.
• Demonstrate up to ASE xEV Level 2 skill competencies (Level 3 ASE xEV standards pending).
• Demonstrate EV wiring and safety best practices.
• Additional wiring harnesses can be purchased to allow learner opportunities to wire the bench while retaining bench wiring functionality.

Features 

• The 100V EV Training Bench is fully assembled and tested for immediate use.  EV components on the Training Bench reflect a variety of components currently available in the aftermarket. 
• Designed with the learner in mind.  Easily and safely interact with vital EV circuitry, including:
• CANbus
• High voltage interlock
• Pre-charge 
• High voltage power
• Battery management system wiring, including thermistors, cell taps, and Iso SPI
• J-1772 plug wiring, including proximity/pilot
• Motor system controls
• Includes compilation of product user manuals for reference.
• Includes wiring diagram for reference.
• Includes display monitors for motor, battery, and charging data. 
• Battery packs and other EV components can be safely removed for closer inspection.
• Loss of isolation safety monitoring.  All components are bonded to the tabletop to simulate chassis ground and sensed by a ground fault monitoring device.

Technical Information

• When fully assembled, the training bench creates an “L” shape that occupies a 6’ x 6’ area, with space on the interior for learner interaction and tool storage.
• Bench with batteries:
• Weight:  610 lbs  
• Dimensions:  72”L x 24”W x *29”H
• *height is adjustable  (~29” minimum and 42.5”  maximum)
• Bench with toolbox:
• Weight:  530 lbs  
• Dimensions:  49”L x 24”W x 38”H
• The tallest components on the bench will add an additional ~18” in height
• Compliance: 
• ADA Doorway Compliant

Hardware

• 60 NMC Prismatic Cells (2P30S)
• Battery pack manual service disconnects
• 3 Phase AC Motor
• Programmable motor controller/inverter
• Programmable battery management and charging system
• CAN circuitry
• Onboard charger
• DC/DC Converter
• Liquid coolant system
• Sealed, see-through insulated covers to view circuitry of high voltage contactor box and battery cell connections
• Low voltage battery and battery watchdog

Teach With Confidence - Optional Add Ons

• EV Fundamentals Certification Bootcamp: Learn from Legacy EV Curriculum Designers as they facilitate 40+ hours of hands-on in-person learning using Legacy EV training benches.
• Want to become a licensed Legacy EV training site and utilize Legacy EV’s curriculum? Email us at education@legacyev.com for more information!
• EV Technician Toolkit: Set up your EV learning environment for success!  All PPE, tooling, and electrical measuring equipment used in Legacy EV’s in-person training is available for purchase on our website.